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Dishwasher production line (bitumen application on panels)

Role: Plant Technical Manager

“Applying bitumen to the steel sheets for the dishwasher cavity is a delicate process: it requires uniformity, controlled temperature and precise handling.”

Requirement

  • Thermal process with infrared ovens
  • Viscous material to be managed uniformly
  • Need for homogeneous coverage over large surfaces
  • Precise handling between different stages (heating, application, transfer)

“Doing it manually was unthinkable: too variable and difficult to control.”

Solution implemented

  • Complete system with:
  • Infrared ovens for material preparation
  • Anthropomorphic robot for panel handling
  • Automated system for bitumen application
  • Study of handling kinematics to ensure uniformity
  • Precise control of times and temperatures during the process

“We worked extensively on handling: speed, inclination, timing. That is where quality is achieved.”

Results

  • Uniform and repeatable application of the material
  • Fully automated and stable process
  • Reduction in quality variability
  • Smooth integration with the rest of the production line

“Today the process is under control. It used to be a critical stage; now it is one of the most reliable.”