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Automatic Emptying of Waste Containers into Incinerator Shuttles

Role: Plant Technical Manager

“Handling plastic containers full of waste represented a bottleneck, especially during the emptying stage into the shuttles intended for incineration.”

Requirement

  • Fast and continuous emptying of containers
  • Management of variable and not always uniform loads
  • Need for a robust and reliable system
  • Integration with the flow toward the incinerator

“We are talking about a complex environment, where material variability and operating conditions put any system to the test.”

Solution implemented

  • Automated system with articulated robots for gripping, handling and tipping containers
  • Robust mechanical design to withstand harsh conditions
  • Dedicated gripping systems to ensure stability during emptying
  • Optimized handling logic to maximize speed

“The most important part was the design of the handling process: it had to be fast but also extremely reliable.”

Results

  • Significant increase in productivity
  • Continuous process without manual interruptions
  • High operational robustness over time
  • Reduction in waste handling times

“Today the system works continuously and reliably. It has become a key element of the plant.”