Role: Process Engineering Manager
“In our production process, applying the silicone gasket to water pump covers was an extremely critical stage, both in terms of quality and repeatability.”
Requirement
- Precise silicone deposition on complex geometries
- Continuous bead control (cross-section, continuity, position)
- Need for integration with a vision system for quality inspection
- Complete cycle management: dispensing → handling → curing
“The main critical issue was ensuring bead uniformity on high production volumes, avoiding defects that would compromise the component’s sealing performance.”
Solution implemented
- High-precision silicone dispensing system
- Integration with an anthropomorphic robot for complex path execution
- Artificial vision system for checking bead presence and quality
- Complete line with automated handling and transfer through hot-air ovens for polymerization
“The integration of dispensing, vision and handling was crucial in stabilizing the process.”
Results
- High bead uniformity and quality
- Significant reduction in waste
- Fully tracked and controlled process
- Greater reliability of the final product
“Today, the process is under control from both a quality and production standpoint, with a level of repeatability that was previously unattainable.”



