Role: Production Technology Manager
“The potting process is particularly sensitive: it involves filling operations that must be extremely precise, both in terms of volume and material distribution.”
Requirement
- Accurate dosing of two-component resins
- Control of dispensed volume and repeatability
- Avoiding air inclusions and internal defects
- Adaptability to different component geometries
“Even small variations in dosing could compromise the component’s performance.”
Solution implemented
- High-precision dosing system for two-component materials
- Integration with an automated part-handling system
- Control of process parameters (flow rate, time, mixing)
- Optimized filling strategies to avoid bubbles and discontinuities
“The most delicate part was defining the filling profile, not just the quantity.”
Results
- High precision in the dispensed volume
- Elimination of defects related to bubbles or incomplete filling
- Greater reliability of the finished component
- Stable and scalable process across multiple variants
“Today, the process is completely under control and allows us to guarantee very high quality standards.”



